Ice Flakers Machine

May 13th, 2014 by Acmas No comments »

It is an ice making equipment which is used to produce flat and sub cooled ice flakes. In the Ice Flakers Machine water flows from storage container into ice maker cylinder. This cylinder is surrounded by an evaporating coil so that the water is frozen on the inside of the cylinder at low evaporation temperature.

The ice is then removed from cylinder wall in this layer by a work which revolves inside the cylinder and pushes the ice upward. Here it is pressed hard, frozen further & then broken off and ejected. The operations completely automatic and no operating personnel are required.

These ice flakes are widely used in supermarket refreshing, food processing, fishery, chemicals, medical nursery and mining etc as it has got property of outstanding refrigeration effect. In cooling flake ice is quickest than any other ice.

Advantage of Ice Flakers Machines

  • No operating personnel are required
  • Large contact area provided by Ice Flakes (large the contact area faster it cools other stuffs)
  • Long life Expectancy
  • Low production cost (power consumption/kg)
  • Hygienic ice (during production and up to the point of removal from the point of store it is untouched)
  • Quick cooling (because of large and crystalline surface)
  • No wastage of water (each liter produces one kg of ice)

Applications of Ice Flakers Machines

Ice flakers machines has a wide range of application some of it application areas are

  • Research Laboratory; in laboratories some reactions are required to carry out at low temperatures in vitro, then ice flakes due to their large contact area are very useful for these reactions.
  • Industrial Applications; these machines are very useful in many industries such as

a)      chemical industry (pigments, dyes, drugs and intermediates),

b)      construction (low temperature concrete mixing, aggregate/sand cooling),

c)       Meat and poultry (preservation, processing for value addition)

d)      Seafood (fishery, saqua culture, over sea/on land processing and preservation)

  • Food production processes; used in poultry, red meat and sausages plants to retard heat build-up, bacterial and salmonella growth as well as to prevent water weight loss during shipment. It can also be used for preserving fruits and vegetables.
  • Food industries like; Hotels, restaurants, bars, flights kitchens, catering and cold accumulation.
  • Medicines; in most cases of biosynthesis and chemosynthesis, flake ice is used to control the reaction rate and maintain the liveness. Flake ice is sanitary, clean with rapid temperature reduction effect. It is most ideal temperature reducing carrier.
  • Bakery; during the mixing of flour and milk, flake ice can prevent the flour from self-raising.

Hot Air Oven

May 13th, 2014 by Acmas No comments »

Hot Air Oven is commonly used for dry heat sterilization. Dry heat sterilization is a method of controlling microorganisms. It employs higher temperatures in the range of 160-180°C and requires exposures time up to 2 hour, depending upon the temperature employed.

The benefit of dry heat includes good penetrability and non-corrosive nature which makes it applicable for sterilizing glasswares and metal surgical instruments. It is also used for sterilizing non-aqueous thermostable liquids and thermostable powders.

Dry heat destroys bacterial endotoxins (or pyrogens) which are difficult to eliminate by other means and this property makes it applicable for sterilizing glass bottles which are to be filled aseptically). Dry heat kills by Oxidation, Protein Denaturation and toxic effects of eleveated levels of electrolytes.

Hot Air Oven, which is usually used for the dry heat sterilization is consists of the following parts:

  • An insulated chamber surrounded by an outer case containing electric heaters.
  • A fan
  • Shelves
  • Thermocouples
  • Temperature sensor
  • Door locking controls

How to operate a Hot Air Oven?

  • Articles to be sterilized are first wrapped or enclosed in containers of cardboard, paper or aluminum.
  • Then, the materials are arranged to ensure uninterrupted air flow.
  • Oven may be pre-heated for materials with poor heat conductivity.
  • The temperature is allowed to fall to 40°C, prior to removal of sterilized material.

Advantages

  • This treatment kills the bacterial endotoxin, not all treatments can do this.
  • Protective of sharps or instruments with a cutting edge (fewer problems with dulling of cutting edges).
  • Dry heat sterilization by Hot Air Oven does not leave any chemical residue.
  • Eliminates “wet pack” problems in humid climates.

Disadvantages

  • Plastic and rubber items cannot be dry-heat sterilized because temperatures used (160–170°C) are too high for these materials.
  • Dry heat penetrates materials slowly and unevenly.
  • And the Oven requires a continuous source of electricity.

Safety Guidelines

  • Before placing in Hot Air Oven

i) Dry glasswares completely

ii) Plug test tubes with cotton wools

iii)Wrap glasswares in kraft papers. Do not overload the oven. Overloading alters heat convection and increases the time required to sterilize.

  • Allow free circulation of air between the materials.
  • The material used for wrapping instruments and other items must be porous enough to let steam through but tightly woven enough to protect against dust particles and microorganisms.

Gloss Meter

May 12th, 2014 by Acmas No comments »

Gloss is an aspect of the visual perception of objects or is the attribute that causes them to have shiny or lustrous, metallic or mat appearance. The Gloss value is determined by directing a light, which has a similar wavelength to the human eye, at the test surface and measuring the amount of Specular Reflection.

Gloss is measured using a Gloss Meter which directs a light at a specific angle to the test surface and simultaneously measures the amount of Reflection. Gloss Meter measures color and Gloss to determine the surface characteristics of materials or components.

Gloss is measured with angles of 60° and 20°. The 60° angle is universal for all applications. The 20° angle gives improved differentiation of measurement on High-Gloss coatings above 70 gloss units.

Principles of measurement of a Gloss Meter: Gloss is determined by measuring the reflection of light on a particular surface. This measurement takes into consideration the intensity of light reflected from a specific point onto a specimen surface. Gloss is measured by focusing on the reflected image and not by focusing on the surface.

The more uniform the light is scattered, the less intense is the reflection in the main direction and the duller the surface will appear. Smooth and highly polished surfaces reflect images distinctly. The incident light is directly reflected on the surface, i.e. only in the main direction of reflection. The angle of incidence is equal to the angle of reflection. On rough surfaces the light is diffusely scattered in all directions. The image forming qualities are diminished. A reflected object does no longer appear brilliant, but blurred.

The Gloss of a surface can be greatly influenced by number of factors such as

  • Smoothness achieved during polishing
  • Amount of coated substrate
  • Type of coating applied
  • Quality of substrate

Applications of Gloss Meter

    • Gloss Meters can be used to measure the application of Gloss on a whole variety of materials
    • The Automobile Industry often uses Gloss Meters as they commonly use Gloss Paint on the vast majority of cars. This is to protect the body of the car from damage as well as to make them look more appealing.
    • The Construction Industry also uses Gloss Meters, especially on aesthetic parts of the building as this is where the damage is most likely to show. For instance, marble is often used as it has a nice glossy appearance but if it gets scratches on it, this appearance can be damaged. A lack of gloss can also suggest deeper structural problems within the marble and so Gloss Meters are used to help to pick up on problems such as this.
    • Printing is another industry where Gloss Meters are quite commonly used. For instance, if a company was trying to create an advertising campaign with a luxury feel to it, they might decide to use a glossy print effect in their brochures. They might then use a Gloss Meter to ensure that everything has printed evenly and that the brochure has a consistent appearance so that they can begin handing out the promotional material to customers. Posters could also benefit from Gloss Meters.
  • Gloss Meters are commonly used in the Furniture Industry. Often, wooden furniture is finished off with a layer of lacquer or varnish. This gives it a smooth sheen and protects the condition of the wood. The furniture needs to be evenly coated so it appears to be uniform and so that it won’t become damaged because it hasn’t got enough gloss on it. The Gloss Meters make sure the furniture is covered in the same level of gloss all over.